When measurement technology increases productivity

On the fully automated production plant from Pamatool AG, a WENZEL measurement system is used to reliably measure components of the Gremotool workpiece clamps during ongoing production.

Fully automated measurement in the production line

On the fully automated production plant at Pamatool AG, a WENZEL measurement system is used to produce components of Gremotool workpiece clamp Measure reliably during ongoing production. The company from Jonschwil in Switzerland relied on the WENZEL portal measuring machine right from the planning stage LH 108 in combination with the proven WM | Quartis measurement software.

 

The measurement solution is fully automatically integrated into FASTEMS CNC automation solutions. “With the overall solution, we have now developed the full potential of our flexible series production,” explains René Baumann, managing director of Pamatool AG. “Thanks to the high degree of automation of the individual system components, we are able to meet customer requirements very quickly and individually and record them in accordance with the quality requirements. ”

 

Measurement uncertainty factor reduced to a minimum

Since Gremotool customer requirements in automation and individual workpiece manufacturing in the machining industry are very high in terms of accuracy, stability and reliability, the requirements for workpiece tension are approximately 5 times higher than for manufactured workpieces.

 

The Gremotool workpiece clamp — consisting of a base body, jaw holder, bearing bracket and clamping jaws — measures very complex geometries. This includes parallelism, angular accuracy and flatness of various surfaces. These have a repeatability of 0.005 mm. This is reliably measured and recorded using the WENZEL measurement solution, consisting of a portal measuring device and the intuitive WM | Quartis measurement software.

High precision Made in Switzerland

Since Gremotool customer requirements in automation and individual workpiece manufacturing in the machining industry are very high in terms of accuracy, stability and reliability, the requirements for workpiece tension are approximately 5 times higher than for manufactured workpieces.

 

The Gremotool workpiece clamp — consisting of a base body, jaw holder, bearing bracket and clamping jaws — measures very complex geometries. This includes parallelism, angular accuracy and flatness of various surfaces. These have a repeatability of 0.005 mm. This is reliably measured and recorded using the WENZEL measurement solution, consisting of a portal measuring device and the intuitive WM | Quartis measurement software.

Solution-oriented partnership

“WENZEL's flexibility in terms of our requirements, the connection to our system and the proximity of WENZEL Metromec, based in Chur, were important decision criteria for us,” explains René Baumann. Pamatool AG places great value on Switzerland as a production and development location.

 

“WENZEL's open communication and solution-oriented approach from the outset is the basis for successful cooperation and successful operation of the entire production plant. WENZEL was also convincing in meeting all planned deadlines and costs,” emphasizes René Baumann.

OPC Unified Architecture (OPC UA)

As an open interface standard, OPC UA is a central requirement for the successful introduction of Industry 4.0 into production. OPC UA ensures the interoperability of machines and systems, which can be linked and redesigned as required via plug & work — platform-independent and cross-manufacturer.

In order to make this vision a reality, the VDMA, together with its member companies [including WENZEL], is developing industry-specific OPC UA companion specifications and thus creating a global language of production.

(Source: https://www.vdma.org/opcua)

About Pamatool AG

We manufacture high-precision parts from a wide variety of materials such as steel, cast iron, chrome steel, aluminum, plastic, brass, copper and titanium for well-known companies from all over the world. Modern manufacturing technologies and experienced, well-trained employees ensure that our Swiss quality products meet the highest standards. Our specially manufactured devices and tailor-made workpiece clamping systems are in demand.

 

Since 1986, our own products Gremotool have been a well-known brand for high-precision workpiece clamps for the machining industry with a development and production site in Jonschwil, Switzerland. Gremotool develops and manufactures process-reliable heavy-duty workpiece clamping, without pre-stamping with claw jaws thanks to clawing, with minimal material requirements and high centering and repeatability at an incomparable cost-benefit ratio. The rapid increase in customer requirements for automation and digitization in the machining industry requires increasing flexibility in the development and production of workpiece clamping among our customers. Thanks to Gremotool products standardization and parameterization, individual customer solutions can be implemented very quickly, from design to production to reliable use by the customer. Gremotool offers complete solutions for workpiece clamping through its specialist sellers at home and abroad.

LH coordinate measuring machine

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WM | Quartis

Versatile & modern measurement software

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