Without gears, nothing works in drive technology. Compliance with the geometric accuracy requirements of gears is of great importance, particularly in view of the increasing use of transmissions, for example in the automotive industry, and the growing interest in electric mobility. Quality assurance and optimization of manufacturing processes play a central role in ensuring the reliability and performance of gears.
The geometric accuracy of gears is crucial for their functionality, performance and low noise. This includes the precise shape of the tooth flanks, correct tooth modification, adherence to tooth width and precise control of tooth spacing.
Manufacturing high-precision gears requires careful process control and quality testing to ensure reliable torque transfer, high power density, low weight, and minimal noise generation.
Various quality assurance methods are used to ensure the quality of the gears. This includes measuring and testing geometric features using tactile or optical methods, compliance with test protocols and standards, continuous process control during production, and fault analysis in the event of deviations from the specified tolerances.